Automation

Kontron’s industrial automation solutions combine embedded hardware, industrial-grade software, and Industrial IoT (IIoT) technologies to control, connect, and optimize machines and processes. The portfolio enables smart factory environments, real-time data processing, and scalable Industry 4.0 deployments across manufacturing and critical infrastructure.

Kontron enables Industry 4.0 by integrating edge computing, IoT platforms, and industrial software into unified solutions. This allows real-time data analysis at the machine level, predictive maintenance, and optimized production workflows - key capabilities also emphasized by leading automation vendors using edge and IoT ecosystems

Unlike many competitors, Kontron delivers a fully integrated end-to-end portfolio combining:

• Industrial hardware (IPC, edge systems, embedded modules) made in Europe

• Modified and fully customized hardware- and software solutions

• Secure operating systems (KontronOS)

• IoT software platforms and device management

• Pre-integrated IoT bundles

This “one-stop-shop” approach reduces integration effort and accelerates deployment—while competitors increasingly move toward similar platform-based ecosystems.

Kontron focuses on advanced industrial software for factory automation, machine integration, and digitalization. Its solutions support:

• Production control and MES integration

• Connectivity between machines and IT systems

• Data-driven optimization of manufacturing processes

This strengthens Kontron’s position by complementing hardware with deep software expertise and application-level know-how.

Kontron IoT Bundles are pre-integrated Industry 4.0 solutions that combine hardware, software, connectivity, and services into ready-to-use packages.

They enable:

• Fast deployment of IoT projects

• Seamless integration into existing production environments

• Scalable device management and edge computing

• Reduced complexity and faster ROI

These IoT bundles unify connectivity, security, and device management for digital transformation.

Kontron ToolSuite is a central management solution for BIOS/UEFI configuration and system setup across industrial platforms. It enables:

• Automated configuration of embedded systems

• Standardized deployments at scale

• Reduced manual effort and error rates

• Improved compliance with security standards

This is especially valuable in large-scale industrial environments with distributed devices.

Kontron supports compliance with the EU Cyber Resilience Act (CRA) through secure-by-design solutions, including:

• Hardened operating systems and secure boot

• Lifecycle security and vulnerability management

• Secure update mechanisms and remote management

The CRA requires all products with digital elements to meet strict cybersecurity requirements across their lifecycle, from design to maintenance.

Learn more here.

Modern automation systems are highly connected via IoT and edge technologies, increasing exposure to cyber threats. Regulations like the CRA mandate:

• Risk assessments during development

• Secure default configurations

• Continuous vulnerability management

This makes cybersecurity a core requirement—not an optional feature—in industrial environments.

Edge computing and IoT are key enablers of modern automation. They allow data to be processed directly at machines, delivering:

• Real-time insights and decisions

• Reduced latency and downtime

• Predictive maintenance and AI use cases

• Improved security and data sovereignty

This decentralized approach is essential for Industry 4.0 and next-generation smart factories.

Kontron supports a wide range of industrial automation applications, including:

• Factory automation and machine control

• Industrial IoT and edge analytics

• Visualization and HMI solutions

• Predictive maintenance and AI applications

• Smart energy and infrastructure automation

System Integration Complexity

Integrators often must connect old PLCs, proprietary protocols, new IoT devices, MES/ERP systems, and cloud platforms. Typical issues include:

• Incompatible communication protocols

• Data silos and inconsistent data formats

• Legacy machines lacking modern interfaces

• Unstable networks causing delays or data loss

These integration challenges are widely cited as one of the biggest obstacles in automation projects.

Kontron’s software solutions combine industrial-grade IoT hardware, a secure Linux®-based operating system, centralized device management, and powerful integration software to create a reliable and scalable OT/IT infrastructure. It enables fast and seamless connectivity between machines, legacy systems, industrial protocols, and cloud platforms while simplifying data integration and reducing engineering complexity.

Legacy Equipment Constraints

Many factories still run 15–30‑year‑old machines that were never designed for Industry 4.0. This leads to:

• Difficulty retrofitting sensors

• Limited processing power for modern software

• Manual workarounds that defeat automation goals

Legacy compatibility is a major barrier to successful automation

Kontron’s hard- and software-solution enable reliable integration and digitalization of legacy machines and existing production equipment for Industry 4.0 environments without extensive hardware replacement. Combining high-performance industrial hardware, secure operating systems, edge device management, and flexible integration software, we provide a scalable and secure IoT infrastructure with long-term availability, industrial-grade reliability, and secure supply chains for demanding industrial applications and long product lifecycles.

Cybersecurity Risks

As integrators connect OT systems to IT networks and the cloud, vulnerabilities increase:

• Risk of malware, ransomware, and unauthorized access

• Outdated firmware and unpatched systems

• Lack of network segmentation

Cybersecurity is consistently ranked as a top challenge in industrial automation.

Kontron’s AI & Security software portfolio provides end-to-end protection across the entire system lifecycle—from secure system initialization and device authentication to AI-driven threat detection and prevention of modern cyberattacks.

By combining hardware-based security mechanisms such as Root of Trust and Secure Boot with intelligent intrusion detection and monitoring technologies, both new (greenfield) and existing (brownfield) infrastructures can be effectively secured, monitored, and operated in compliance with current security requirements.

Spare Parts & Supply Chain Issues

Even small components (sensors, actuators, I/O modules) can halt production if unavailable. Common problems:

• Long lead times

• Single‑source suppliers

• Customs delays

• Poor inventory management

A single missing part can stop an entire line for hours.

Kontron’s systems/board engineering and manufacturing are realized in Europe, which not only contributes to stable supply chains but also enables high product quality and flexibility, fast response times, extended lifecycles and close cooperation with local partners.