KontronAIShield

AI-based Cybersecurity for Industrial Applications

KontronAIShield is an AI-based firewall appliance and endpoint protection solution for protecting industrial networks, embedded systems, and networked infrastructures. The solution is based on proven cybersecurity concepts such as industrial firewalls, intrusion detection, and endpoint protection, but specifically addresses their limitations in modern industrial environments.

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Cybersecurity Challenges

Traditional industrial firewall appliances and endpoint protection solutions were developed for static networks and predictable communication patterns. However, modern cyberattacks are dynamic, changing their behavior during the attack and circumventing static firewall rules and signature-based security mechanisms. As a result, even established industrial firewall systems are increasingly reaching their limits.

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Challenges in Industrial Networks

In industrial networks with changing IP addresses, encrypted traffic, and modern communication technologies, classic firewall appliances and traditional endpoint protection systems are no longer sufficient. Rule-based firewalls, deep packet inspection, and manually maintained security policies are only effective to a limited extent in dynamic OT and embedded environments and are hardly scalable.

Solution Overview

KontronAIShield was specifically developed as a next-generation firewall appliance for industrial applications. Unlike conventional industrial firewalls or endpoint protection solutions, KontronAIShield uses an AI-based security approach to automatically detect, evaluate, and prevent threats - without manual configuration or interference with existing systems.

Components of the KontronAIShield

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Security Operations Center

The central monitoring platform that logs security events, ensures compliance, and provides real-time incident reporting.

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KontronAIShield App

A security application that runs on KontronOS edge devices, monitoring for anomalies and reporting threats. Ideal for embedded devices that don’t require a network filter.

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KontronAIShield Appliance

A network filtering AI Box placed between a protected device and the network. It actively filters threats, detects anomalies, and reports incidents to the Security Operations Center—offering an extra layer of security for legacy and connected systems.

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AI Box

The KontronAIShield Appliance (AI Box) is an AI-driven Intrusion Detection System (IDS) that monitors, detects, and blocks cyber threats in real time. It protects legacy and connected systems by filtering malicious traffic before it reaches critical devices. All incidents are reported to the Security Operations Center, ensuring compliance and a fast response to emerging threats.

Key Benefits

Zero-Touch Provisioning

Zero-Touch Provisioning

AI-based Threat Detection

AI-based Threat Detection

Real-Time Protection

Real-Time Protection

Adaptive Firewall

Adaptive Firewall

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Technology Highlights

  • AI-based firewall, IDS, and threat prevention functionality

  • Early flow detection to prevent harmful connections from being established

  • No certificate exchange and no additional administrative overhead

  • Suitable for complex and heterogeneous industrial networks

  • Designed for continuous operation in industrial environments

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Compliance & Certification

KontronAIShield is based on certified hardware and software components:

  • RED compliant (EN 18031)

  • CRA compliant (EN 304-626, EN 304-636)

The components and the entire appliance are designed to meet long-term regulatory requirements.

To ensure the highest security standards, Kontron collaborates with leading international universities in the field of cybersecurity research and with the cybersecurity company Exein.

Application Scenarios

Machine Builders & OEMs

Easily integrated security solution for machines and production facilities. No need to adapt existing HMIs or soft PLCs.

Embedded & Consumer Devices

Integration on separate boards or directly in controllers, e.g., for networked end devices. Also suitable as a retrofit solution for existing networks.

Healthcare & Regulated Environments

Secure and compliant operation of networked devices that cannot be replaced or modified.

IT & Infrastructure Protection

Centralized protection of buildings, offices, or production facilities via an appliance in the server rack.

Docker-based Systems

Protection of container-based environments in which security mechanisms must be deliberately opened.

The solution represents a new generation of industrial firewall appliances and endpoint protection that combines proven security concepts with AI-based detection and automatic response. Compared to traditional industrial firewall solutions, KontronAIShield offers a significantly higher level of protection while reducing the operational burden on IT and OT teams.

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